Coutex Sorigué mejora el sistema de desbaste de la EBAR Interceptor Castelldefels

Improvement of the Castelldefels WWPS screening system

Barcelona

The project optimises the screening system of the wastewater pumping station (WWPS) to remove waste, primarily wipes, which clog the discharge pumps.

An RCD2-type screening system, CCD 8-type canal gate, and a CT-type conveyor belt have been incorporated. The work is being carried out while the WWPS remains operational, ensuring continuous wastewater transfer to the Gavà Viladecans WWTP. The RCD2 screening grate is equipped with ten combs that clean the bars of the filtering section with high-frequency passes, preventing residue accumulation between the bars and the waste of decanted residues.

This operation protects the pumps from clogging, preventing blockages and ensuring their optimal performance.

Additionally, it optimises energy consumption by eliminating manual cleaning interventions and reducing maintenance or repair tasks.

The works carried out include:

  • Design, manufacture, assembly and installation of equipment.  
  • Civil works, demolition and construction of walls using formwork. 
  • Extension of the electrical panel and integration in SCADA.
  • Partial removal of the roof of the building to insert equipment.
  • Adjustments, testing and commissioning.

Project

Client

Aigües de Barcelona, Empresa Metropolitana de Gestió del Cicle Integral de l'Aigua (ABEMGCIA)
 

Period

June - December 2022

Works

Design of a more efficient screening system for the removal of debris from the discharge pumps.

 

Coutex Sorigué mejora el sistema de desbaste de la EBAR Interceptor Castelldefels
La reja de desbaste RCD2 fabricada por Coutex Sorigué para este proyecto está dotada de diez peines
Coutex Sorigué incorpora una reja de desbaste tipo RCD2, compuertas canal tipo CCD 8 y cinta transportadora tipo CT a la EBAR Castelldefels
Coutex Sorigué mejora del sistema de desbaste de la EBAR Interceptor Castelldefels
El nuevo sistema de desbaste implementado por Coutex Sorigué en la EBAR Castelldefels es más eficaz para la extracción de residuos.
La EBAR Castelldefels permaneció operativa mientras Coutex Sorigué desarrollaba su trabajo

Technical data

RCD2 screening grate

  • Material: AISl-316L stainless steel 
  • Dimensions: 2,000 mm wide, 4,040 mm canal height and 40 mm Citil pitch.
  • Measured extraction capacity: 7 m³ of wipes per week.

CT conveyor belt

  • AISl-316L stainless steel frame 
  • Rubber band: 5,000 mm transport length and 600 mm width.

CCD penstock

  • Three penstocks in AISl-316L stainless steel (gate, spindle and frame-guide)
  • Ascending spindles and widths between 1,350mm and 1,800 mm 

  • 2,500 mm high gates and 4,040 mm high manoeuvring floor. Gate movement guided by polyethylene runners  
  • EPDM sealing gasket with AUMA open-close actuation system.

Service resources

  • Mobile electric hoist gantry
  • Electric crane: 3 t pick and carry crane for works inside the building
  • Heavy duty crane: Unloading, stockpiling and equipment placement manoeuvres.
  • Cutting tools, demolition and mechanical equipment.

 

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